Case Studies Archive
Energy, Ecology, Economy & Excellence
The 4 E’s of Powder Coating Energy — Less is required to operate a Powder Coating system Ecology — Think Green and pollution free Economy [...]
“We Couldn’t Stay Competitive Without an Upgrade…”
The Client Profile Powder Coating, founded in 1989 and located in Rogers, Minnesota, provides cost-effective finishes for metal and MDF wood composites. With an [...]
Payne Fence Sees Ten-Fold Productivity Increase After Upgrade
The Client Payne Fence Products, a division of Payne Metal Works, Inc., provides the highest quality and widest standard selection of Security and Architectural [...]
The Best Kept Secret in the Powder Coating Industry
The Client A multinational automotive company. The Challenge To be able to coat large truck bodies that required a very large booth. The problem the [...]
Exceeding Expectations on Quality, Flexibility, Throughput and Cost Savings
The Client "Give our deodorant product a new, flamboyant look that will pop off the shelf at the point of purchase." That was the command [...]
New Automatic Powder Coating Systems That Change Colors in 6 Minutes or Less
For the electrostatic powder coatings industry to grow, it is imperative that powder coating users have the option to rapidly change colors on-line, using either [...]
Creative Solutions for Complex Coating Challenges
The Client A major US manufacturer of commercial and residential lighting fixtures. The Challenge This was an especially complex project. Working with the client, the [...]
Winegard Experiences Dramatic Increase in Productivity
The Client Winegard® is a leading manufacturer of high-quality television reception products, and distributes over 1,000 various items across the United States and around [...]
Pollution-Free Aluminum Extrusion Cuts Costs, Improves Quality
The Client A leading multinational aluminum extruder. The Challenge The client was experiencing extreme problems with their existing anodizing facility. They needed to add finishing [...]
Powder Systems: Quick Color Change with Manual Guns
Recently, there have been a number of exciting developments in the powder coating industry. Several new designs now provide quick color change for automatic systems [...]
Market Leader in Fire Arms Achieves Full Compliance with Environmental Regulations
The Client A top market leader in fire arms and law enforcement products with international revenues in excess of $200 MM per year and a [...]
ACM’s Upgrade Provides Reliable Powder Coating
The Client Augusta Coating & Manufacturing (ACM) is a full service contract coater of steel, stainless steel, and aluminum parts. ACM specializes in high [...]
Cure powder coatings with gas-fired infrared burners
There are many methods of curing powder coatings. One method that has been in existence for many years but is today gaining greater acceptance is [...]
Handles, Inc. Now Uses 30% Less Powder to Get the Same Coverage
The Client Handles, Inc. is a division of the Thomas Monahan Company. Since 1922, the Thomas Monahan Company has been a manufacturer of high [...]
Temple Products Covers More Surface With Less Powder
The Client Temple Products of Indiana, Inc. powder coats aluminum extrusions. While their parts are mostly used on recreational vehicles and cargo trailers, Temple [...]
Allan Industrial Achieves a Savings of $15,000 a Month in Powder Alone
The Client Allan Industrial Coatings, located in Allison, Iowa, is the Midwest's premier coating job shop. Allan was founded in 1979 by Dave and [...]
Generac Power Makes a Sound Economic Decision
. The Client Generac Power Systems, Inc. manufactures a full line of commercial and home generators, including the Guardian® Automatic Home Standby generator. Operating [...]
Producing a Superior Product While Maximizing Cost Savings
The Client A multinational automotive aftermarket manufacturer with a unique patented product. The Challenge The client was experiencing problems with his coating process required to [...]
Hydro Aluminum Achieves Consistency From Batch to Batch — Every Time!
The Client Hydro Aluminum is a leading aluminum extruder and the largest drawn tubing producer in North America. With 11 aluminum extrusion facilities, customers [...]
Windsor Metal Realizes Double Their Anticipated Profit
The Client Windsor Metal Finishing is a privately held company that specializes in architectural finishing. Located in Kissimmee, they are currently the only company [...]
The case for stripping with hot sand
Stripping with hot sand is not a new process. In fact, we installed one of the first hot sand stripping units in the early 1970’s [...]
Schulte Corp. Manages Total Payback in Less Than Three Months
. The Client The Schulte Corporation combines both wood and wire to produce a variety of unique storage products for home, office and institutional [...]
Pioneer Manufacturing Achieves Quick Color Change Capability
The Client Pioneer Manufacturing, LLC manufactures metal products for the Rogers Group in Clare, Michigan. Among the companies under the Pioneer corporate umbrella is [...]
Sternberg Lighting Achieves Over 70% Transfer Efficiency
The Client Sternberg Lighting has been creating lighting fixtures and ornamental poles since 1923. Today, their product has expanded to include custom projects and [...]
Innovative videos from our partner Gema
Modean Industries is proud to have partnered with Gema for decades! The videos below demonstrate some of their innovative powder coating technologies. If you [...]